Photo · SwitchyardPower
132 kV switchyard automation
Hero MotoCorp, Haridwar
Siemens ecosystem replaced with Mitsubishi controllers across the switchyard and four substations; approved by UPCL.
iQ-R · 108 × FX5S · GENESIS64 · fibre ring
Projects
Commissioned in working plants across India.
Recent automation, panel and digitalisation work, from two-wheeler assembly lines to thermal power and sewage treatment. Ask us for a reference in your sector.
Photo · Team in the Hero MotoCorp control room
Case study · Hero MotoCorp, Haridwar
Smart Factory, Phase 1: three scopes, one contractor.
Power automation, utility digitalisation and production traceability for one of the world's largest two-wheeler plants.
01
132 kV switchyard automation
Legacy Siemens PLC, I/O, network and SCADA replaced with Mitsubishi iQ-R and 108 FX5S controllers, a 15,000-tag GENESIS64 SCADA and a 6-node redundant fibre ring. Approved by UPCL.
02
Utility Cockpit and energy management
Energy, water, DG, compressed air, STP, borewell and solar on one SCADA with SQL KPIs and shift-wise MIS. AMC renewed three years running.
03
Production traceability
Vision and UID scanning, gauge data and SAP previous-stage checks on the VLT and BLT lines, with automatic stop, accept or reject.
All projects
Fifteen recent projects.
Photo · Switchyard
Photo · Control roomAutomotive
Utility Cockpit & energy management
Hero MotoCorp, Haridwar
Energy, water, DG and compressed-air visualisation with SQL KPIs. AMC renewed three years running.
iQ-R · RS-485 · MQTT · SQL · SCADA
Photo · Assembly lineAutomotive
Production traceability (VLT & BLT)
Hero MotoCorp, Haridwar
Vision and UID scanning, gauge data and SAP previous-stage validation on the assembly line.
Vision · scanner · FX5 · RS-232 · SAP
Photo · Energy metersAutomotive
Energy management on 150+ meters
Daikin Airconditioning, Neemrana
Advanced SCADA, gateways and iQ-F on the existing PDB setup, including cable supply and laying.
ICONICS SCADA · iQ-F · gateways
Photo · Decking lineAutomotive
EV battery decking line
Daifuku for Honda Cars India
Battery decking with mechanical conveyor and lifter for EV cars, plus modular I/O supply and installation.
Conveyor · lifter · modular I/O
Photo · ASRSWarehousing
Warehouse automation, Ludhiana & Panipat
Daifuku for Grasim Industries
Installation, commissioning and programming of WMS and ASRS systems at two Grasim warehouses.
WMS · ASRS
Photo · Tyre warehouseWarehousing
Tyre warehouse automation
Daifuku for CEAT Tyres
Installation, commissioning and programming of the STV and WMS system.
STV · WMS
Photo · Treatment plantWater
25 MLD sewage treatment plant
UP Jal Nigam, Namami Gange
VFD and automation package, chosen by consultant Egis India after technical evaluation.
VFD · automation
Photo · Pump houseWater
MCC panels for pump house & WTP
Haryana PWD
MCC panels supplied and commissioned; Mitsubishi switchgear now registered for HPWD tenders.
MCC · Mitsubishi switchgear
Photo · Thermal plantPower
Hydrogen gas dryer automation
RRVUNL, Chhabra
Refrigeration and cartridge-type hydrogen gas dryer at a supercritical thermal power plant.
Power plant automation
Photo · PCC line-upProcess
100 KLD ethanol plant PCC & MCC
Karvjya Etharnoxy, Suratgarh
Captive power plant with 3 DG, 1 turbine and grid synchronisation over a Mitsubishi iQ-F controller.
PCC · MCC · DG sync · iQ-F
Photo · VFD panelsProcess
Emergency VFD panel replacement
Star Cement, Lumshnong
Seven fire-damaged VFD panels for FD fans and screw conveyors replaced within 10 days.
VFD panels · fast execution
Photo · Colour sorterProcess
Colour sorter with high-speed camera
Geetanjali Minerals, Udaipur
Mitsubishi iQ-R controller installed on a high-speed optical sorting machine.
iQ-R · high-speed camera
Photo · CrusherProcess
160 kW crusher drive at high altitude
Dhariwal Buildtech
VFD and insulated panel running reliably at −30 °C ambient.
VFD · harsh climate
Photo · HatcheryProcess
Automatic hatchery climate control
Safal Feeds & Hatcheries
Temperature, humidity, dew point and ammonia control, following 76 earlier hatchery installations.
Climate control · PLCPlanning something similar?
We can share references from your sector and put you in touch with the plant team.